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The 32nd chinaplas -- PVC integrated wallboard

time:2018-07-09 view:1620

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In recent years, the integrated wall panel has been growing rapidly, and is rapidly gaining popularity in the national home decoration market. The product is waterproof and moisture-proof, fire-retardant, insect resistant, termite resistant, heat insulation, thermal insulation, acid and alkali resistant and corrosion resistant. Light weight, simple construction technology, easy installation and color customization, it has become the first decoration material for people's home decoration.

In view of market demand, leading the development direction of intelligent chemical plant and automation equipment,Changzhou Jwell Plate&Sheet Equipement Co.,Ltd.independently developed and manufactured PVC integrated wallboard profile line: the production line is mainly composed of intelligent and efficient conical twin screw extruder, vacuum setting table, tractor, cutting machine and automatic stacker rack. Through the integrated and coordinated management of the whole production system from raw material to mixing, transportation, extrusion molding, trans shipment, and post road surface treatment to finished goods storage, with the help of MES management software system, each production link is clearly visible and highly transparent: the production equipment parameter information and production process state constitute a closely related network. . In order to achieve personalized customization, the whole process of human, machine, material, production, supply, marketing, storage and so on is implemented intelligent management, and remote operation and maintenance integrated control. Achieve the purpose of improving production efficiency, saving production costs and achieving lean management for users.



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1、Extruder 

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This extruder has the advantage of low energy consumption, high capacity, stable material extrusion and long service life.


2、Vacuum setting stage 

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2.1 

Based on the width, the specification for calibration table are: YF300,YF400, YF600..


2.2 

The calibration table can be move up and down, right and left with electric control. This equipment also has position-limitation device and emergency button device.


2.3 

The water cooling and calibration system is key part to make sure the plain surface and smooth & shine surface and increase the capacity.


3、The traction machine 

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3.1 

Based on the width, the specification for hual-off unit are: YF300,YF400, YF600..

3.2

The haul-off unit is directly connect with the motor and has the position-limitation device and emergency button device. The belts both up and down are controlled by frequency invertor.


4、Transverse cutting machine 

  

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This cutter has high efficiency and rapid cutting response. The cutting surface for the product is clean and tidy and no need second time processing.


5、Plate machine 

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5.1

This stacker is highly automatic and working rapidly, which can also save the labor cost.


6、products 

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6.1 PVC wallboard is extruded from the extruder PVC substrate, and then use the coating unit to make the PVC color film one-time press-coated. Its simple process, pasted by environmentally friendly glue, odorless, non-toxic, no Pollution.

6.2 PVC integrated wallboard density: 0.8-1 ton/m3

6.3 PVC Integrated Wallboard Advantages:

1) Waterproof and moisture proof. It fundamentally solves the problem that wood products are liable to rot and expand and deform after moisture absorption and can be used in an environment where traditional wood products cannot be applied.

2) Prevent insects and termites, effectively eliminate harassment by insects and prolong their service life.

3) Colorful and available in many colors. Not only has natural wood texture and wood texture, but also can be customized according to their own desired color.

4) PVC decorative panels are light in weight, heat-insulating, heat-insulating, moisture-proof, fire-retardant, acid-base resistant, and corrosion-resistant.

5) Stability, dielectric, durable, anti-aging, easy to weld and bond.

6) Flexural strength and impact toughness, high elongation at break.

7) The surface is smooth, bright in color, highly decorative, and has a wide range of decorative applications.

8) The construction process is simple and easy to install.

The material uses an environmentally friendly formula that does not contain harmful substances such as heavy metals, phthalates, and formaldehyde, and is in compliance with EN 14372, EN 649-2011, IEC 62321, and GB 4085-83 standards. The physical indicators and chemical indicators are stable and reliable which can meet international and national standards!

Fast installation, easy to clean, no formaldehyde, no paint, no glue, no pollution, truly clean and environmentally friendly, fast loading wall board is a major change in the history of the Chinese house decoration! This is a perfect combination of science and art!


In the process of developing the industry 4, our equipment is more intelligent!!!

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Have the function


1. can monitor the real time current and current curve of the host.

2. you can view the data on the phone.



Scheme advantages



1. know how to start the equipment at any time.

2. the current curve record can be displayed to the final customer, indicating that the pipe or profile products are stable and reliable in production.

3. the production line of the non PLC system can also be installed.




Scheme 2 Fine Edition (Only for PLC System Equipment)

Have the function



1. can monitor the current of the host.

2. can monitor the temperature of the host.

3. can monitor the power of the host.

4. the energy consumption per ton of material can be monitored.

5. you can view the data on the phone.



Scheme advantages



1. know how to start the equipment at any time.

2. Keep abreast of the energy consumption of the machine and calculate the start-up cost.

3., we can display the current curve and the rice weight curve to the final customers. It can be used to explain the stable production status and reliable quality of pipes or profiles products.




Plan 3 fine Edition (applicable to PLC system or IPC).

Have the function



1. can monitor the current of the host.

2. can monitor the temperature of the host.

3. can monitor the power of the host.

4. the energy consumption per ton of material can be monitored.

5. you can view the data on the phone.

6. records and statistics of equipment failure, parts replacement and other information can be recorded and counted.

7. can connect the MES system.

8. the program can be debugged remotely.



Scheme advantages



1. know how to start the equipment at any time.

2. Keep abreast of the energy consumption of the machine and calculate the start-up cost.

3. the recording size of the current can be shown to the final customer, indicating that the tube or profile product is stable and reliable in production.

4. check the debugging program at any time, check out the fault point with the shortest time in the case of the problem of the machine, and repair the equipment, it will greatly reduce the time of the equipment because of the failure and improve the production efficiency.

5. connect enterprise production system, facilitate enterprise record and analyze related data, improve production efficiency and reduce equipment failure rate.